Daily Archives: April 20, 2015

Ceiling Beams: A Comedy of Errors

Not all aspects of this building project have come easily. Some have been a comical disaster.
It’s nothing that we can’t change or fix, but big time and money wasters. Case in point: these dang ceiling beams.

We determined a while ago to have exposed ceiling/roof beams with a siding underneath. I researched and found quite a few different styles. For instance, something like this:

home-design
Example of an exposed wood beam ceiling

So Britton and I began by first powerwashing and then sanding the beams. We picked out a wood stain at Home Depot called Oak Leaf by Lanco. We thought it would be a deep wood color and then we could use a lighter stain on the T111 underneath.

Lanco stain
This is the exact stain we chose: buyer beware!!!

When Britton began staining, we noticed that the color was quite a bit redder than we expected. However, we thought maybe it was just because it was still wet and would mellow with time.

Stain
Beginning to stain -the start of the laughable nightmare

Hmmm…. the color threw me off a little because I wasn’t sure if a golden color would go well with the wine red. We thought about it a while and Britton agreed. Well, how about white underneath instead? We decided we would change to painting the T111 white to better go with the unexpected color of the boards. That was the first plan adjustment.

Well, when Britton came back from his trip to Colorado, we checked on the boards hoping they would be mellowed out and found the opposite. They were completely unacceptable. They were all different shades of red from an orange-red to a bright purple. Some of them didn’t even accept the stain and others soaked in too much. It was just a mess!

really red boards
Check out the wild range of RED boards

So we started talking about what could be done about them. Stain is stain…literally and is virtually impossible to remove completely unless you plane it down. By now Britton has already spent probably 12 -15 hours sanding and staining these things.

We got to talking and our friends Dan and Theresa recently just moved into a wooden house in Rincón and invited us to check out how the roof/ceiling was done in it.

roof idea dan and theresa
Another roof idea we liked -and it was here in PR!

We thought this could work! We would find a solid stain or paint for the beams and then a semi-transparent one for the T111. We went to Home Depot again and took back the white paint we were planning on using and asked the clerks what they recommended. They gave us a brochure and we looked through it for the better part of an hour until we found what we wanted. We went to pick it out and…oh, yah they don’t have that here in Puerto Rico. Only in the states! Oh, ok, well that would have been nice to know beforehand…

So the next day we saw that the Sherwin-Williams store in Rincón was having a sale. Perhaps they would carry a line of semi-transparent. They did! We were super excited. We picked out a tannish color for the beams and a matching semi-transparent for the panels along with primer to cover the red stain. One of the associates insisted on bringing it to our truck, but because of his short stature couldn’t quite reach over the truck bed with the paint and he dropped it with a thud. Oops. It didn’t look like anything had happened. But come to find out that when it had been dropped, the can bent and began spilling in the cardboard box, so when BK picked it up it just splattered everywhere! All over the truck, all over his clothes (our rarely worn ‘in-town’ clothes no less) and all over the rest of the paint supplies. We went back to the store and they apologized and refilled the gallon of stain.

spill of stain on britton IMG_2688
Stain spilled everywhere!

So that day was shot. But we wanted to get these things done before the guys came back to work on the roof. We frantically primered and then painted over all the 38 beams. This took another 12 hours or so over the course of two days.

When they were complete, we were happy with the color and our newest adjustment to the plan.

IMG_2699
Freshly painted roof/ceiling boards

Then we went to begin the staining of the T111 and found that the color did not match really at all. It was quite a bit darker and not really even in the same color shade. Why didn’t we check that BEFORE we started painting the beams? AGH! So frustrating. What is up with these stains?! Maybe we are going crazy. Or maybe we should stick with what we know: paint. Of course this is all just cosmetic and we shouldn’t worry too much but these darn beams have taken so much of our time, money and contemplation that we are just burned out!

At this point we have decided to just keep pushing through with the roof and install the underside T111 without anything on them for now. Sometimes I wonder if we would have been better off doing nothing to these beams than all of this running around. Talk about spinning our wheels! I guess this is how you can tell we are amateurs (or fools?). We thought we were being efficient by working on these beams on the ground, but maybe we should have just waited until the finishing stages. These are the painfully hilarious lessons in a big project like this. My mantra lately: Mistakes are just learning opportunities. Mistakes. Are. Just. Learning. Opportunities! I also try and constantly remind myself not to sweat the small stuff (and it’s all small stuff). That relative to the issues other people are dealing with this is just child’s play. But sometimes I feel like a big bumbler out here.

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